“Stick with Style. Stay with Vinyl.”
Heat Applied Vinyl (HAV) is a method of customizing garments using a special vinyl material that’s cut and heat-pressed onto fabric. It’s ideal for bold, single or multi-color graphics like names, numbers, logos, and text.
The vinyl is precision-cut to match your design, then bonded to the garment using heat and pressure. The result is a smooth, clean finish that stands out on everything from T-shirts to tote bags.
How HAV Works
We start by finalizing your design and preparing vector artwork to create cut lines. Then, the vinyl is cut, weeded (removing excess material), and heat-pressed onto the garment.
This quick and efficient method produces a strong bond, creating a design that won’t peel or fade easily—great for small runs and personalization.
Common Uses for HAV
- Team Jerseys – Personalize with player names and numbers.
- Corporate Apparel – Logos on polos, jackets, or workwear.
- Events & Gifts – Custom tees, bags, or hats for parties and promotions.
- One-Off Designs – Ideal for personalized or test-run items.
Pros of HAV
- Vivid and Clean Designs: Perfect for bold graphics and text.
- Versatile Use: Works on cotton, polyester, blends, and more.
- Low Setup Cost: No minimums, great for one-offs or small batches.
- Creative Options: Available in matte, glossy, metallic, glitter, and more.
- Fast Turnaround: Quick production for on-demand printing.
Cons of HAV
- Limited Detail for Complex Images: Not ideal for intricate or photo-realistic designs.
- Vinyl Feel: Adds a slightly raised feel to the garment.
- Layering Restrictions: Limited ability to layer multiple colors.
- Not Recommended for Bulk Runs: Slower process compared to screen printing.
HAV vs. Screen Printing
HAV excels at small batch, vibrant designs and personalization. Screen printing is better for bulk orders with solid color graphics. Your choice depends on order size, design complexity, and fabric.
When to Choose HAV
HAV is the perfect solution for short-run orders, rush jobs, and designs requiring specialty vinyl finishes. Choose HAV when you need fast, bold graphics on a variety of fabric types without the high setup costs of other print methods.
Wash and Care Tips
To keep your HAV items looking their best:
- Turn them inside out before washing.
- Use cold water and a gentle cycle.
- Avoid bleach, fabric softeners or harsh detergents.
- Air dry or tumble dry on low.
- Never iron directly on vinyl—use a pressing cloth or iron from the inside.
Final Thoughts
Heat applied vinyl is a reliable and eye-catching option for custom apparel decoration. Its ease of use, fast turnaround, and vivid finish make it a favorite for both personal and commercial projects. Whether you’re outfitting a team or crafting one-of-a-kind pieces, HAV is a smart and stylish choice.

